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TEST PROCEDURES |
| All BE Blast Valves with Prefilter are
subjected to extensive testing during development, manufacturing and assembly,
in order to ensure superior quality. The following report is a summary of
the basic perfotmance test each valve has to withstand. For additional data contact
your local supplier. The BE Performance Tests are executed in the factory's
modern test laboratories as well as by the Standards Institution of Israel. The
BE Performance Tests are based on the Israeli and Swiss Standards as minimum requirements
and in many cases exceed them. Beside the tests described herein, there are numerous
other specific performance tests, in the scope of ensuring proper function of
the valves in all extreme conditions. The following tests are the most important
test procedures, named "The Basic set" and include: 1.
Pressure drop 2. Shut-off pressure 3. Closing-airflow 4. Blast Wave
Durability 5. Closing time 6. Peak excess pressure 7. Impulse
8. Leakage 9. Dust feeding 10. Shock Durability 11. Coating 12.
Thermal Resistivity In the following pages we will present the test procedures
and methods of measuring the "Basic set", according to the following
scheme. Each test procedure contains the following subparagraphs: a)
Definitions - Background information on the necessity of the test
- Analysis of measurement and units b) Passing criteria - Required
values supported by different National Standard Institutions (Israeli / Swiss
Standard Institutions, DIN, ISO, etc.). - BE applicable passing criteria for
each test. c) Test procedure - Test description - Test data |
| a) Definitions |
| The BE-Blast Valves with Prefilters are
designed to create a very low pressure drop, in order to ensure high system efficiency.
A low pressure drop is especially important in manual operation. The pressure
drop is measured in Pa. |
| b) Passing criteria |
|
Israeli Standard: All blast valves (3 bar protection grade) may have a
pressure drop of 200 Pa. The valve is measured without prefilter. Up to
300 m³/h ventilation airflow: The blast valve with the prefilter may have
max. 300 Pa pressure drop after passing the dust feeding test. More than
300 m³/h ventilation airflow: The blast valve with the prefilter may have
max. 400 Pa pressure drop after passing the dust feeding test. Swiss Standard:
Up to 300 m³/h ventilation airflow: The blast valve with the prefilter may
have max. 300 Pa pressure drop after passing the dust feeding test. More
than 300 m³/h ventilation airflow: The blast valve with the airflow may have
max. 400 Pa pressure drop after passing the dust feeding test. BE Blast
Valves with Prefilter are tested according to the Israeli and Swiss Regulations. |
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| c) Test
procedure |
| The airflow through
the valve is measured by precise Venturi-Tubes and the differential pressure on
the valve by wall pressure tapping manometers according to ISO 5167-1. |
| a)
Definitions |
| The shut-off
pressure is the differential pressure (measured on the valve) at which it closes
when overpressure or underpressure slowly increases. The shut-off pressure
must be low enough to pretect the shelter population from getting harm by the
blast waves. It also should be high enough to keep the valve open while the ventilator
is working. The shut-off pressure is measured in Pa. |
| b)
Passing criteria |
| Israeli
regulations for 3 bar valves: Shut-off pressure for over and underpressure:
Pschl < 10 kPa Swiss regulations for 1 bar valves:
Shut-off pressure for over and underpressure: Pschl <
10 kPa BE Blast Valves with Prefilter are tested for shut-off pressure
at overpressure and underpressure: Pschl < 10 kPa |
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| c) Test
procedure |
| The shut-off pressure
is measured in the normal flow direction and also in the reverse flow direction. The
measurement is according to ISO 5167-1. |
| a)
Definitions |
| The closing-airflow
is the maximum permitted airflow which causes the valve to close. The closing-airflow
is measured in m³/h. |
| b) Passing criteria |
|
According to Israeli and Swiss regulations the 3 bar valve must close at max.
400% of the nominal airflow. According to Swiss regulations the 1 bar valve must
close at maximum 300% of the nominal airflow. BE 3 bar and 1 bar valves
are checked to the corresponding level. |
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| c) Test procedure |
|
The airflow is measured with Venturi-Tubes, according to ISO 5167-1. |
| Measurement
Equipment |
| The following drawing
present the principle of the BE shock tube. |
| | TR
Pressure tube LR Shock tube MR Measuring tube X Diaphtagms K Tested
object (Valve) 1 High pressure nitrogen tank 2 Pressure gauge 3...6
Pressure transducer 7...8 Digital indicator with Max-Hold-Function 10
Computer 11 X-Y Plotter |
| Typical 1 bar blast wave
used for durability test |
|
Typical 3 bar blast wave used for durability test |
| a)
Definitions |
| In order to protect
the shelter-residents effectively from blast waves resulting from explosions,
the valve must withstand several consecutive blast waves. |
| b) Passing criteria |
|
Israeli Regulations: The valve must withstand 4 blast waves at the side-on
pressure of 3 bar. After these 4 blast waves the valve and the prefilter should
not show any damage which may affect its proper function. Swiss Regulations:
The valve and the prefilter must withstand 4 blast waves at the side-on pressure
of 1 bar, without causing damage that would affect its function. The pressure
drop on the valve should not change by more than 20%. BE Blast Valves with
Prefilter are exposed to 6 standard blast waves (2 extra). |
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| c) Test procedure |
| The valve is mounted on the BE shock tube
and is exposed to the blast waves. Usually the pressure drop has changed 3 - 5
% after the 6 blast waves. The pressure drop is measured according to ISO
5167-1. |
| a)
Definitions |
| The closing time
(ts) is the time the valve takes to close under the influence
of a blast-wave. The closing time has to be as short as possible in order to fully
protect the shelter-occupants and all the equipment. The closing time (ts)
is measured from the moment the blast wave begins till the amplitude's firts zero
crossing. The closing time is measured in ms. |
| The following drawing illustrates
a typical closing time graph |
| b)
Passing criteria |
| Israeli
Regulations: Less than 4 ms for 3 bar valves Swiss Regulations: Less
than 4 ms for 1 bar valves BE Valves (1 and 3 bar) are tested to the above-listed
vriteria. |
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| c)
Test procedure |
| For measuring
the closing time the valve is mounted onto the BE shock tube and is exposed to
the respective standard blast wave. With the help of fast pressure transducers
the closing time is indicated on the storage digital recorder and transmitted
to the computer. |
| a) Definitions |
|
The peak excess pressure (Psp) is the maximum pressure that is measured behind
the valve during its closing aciton. The peak excess pressure is measured
in kPa or bar. 100 kPa = 1 bar |
| The following drawing illustrates
a typical 3 bar valve peak excess pressure graph |
| b)
Passing criteria |
| For the
3 bar valve the peak excess pressure may reach 2.0 bar, according to Israeli Regulation. For
the 1 bar valve the peak excess pressure may reach 1.0 bar, according to Swiss
Regulation. BE Blast Valves with Prefilter (1 and 3 bar) are tested to the
above-listed criteria. |
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| c)
Test procedure |
| For measuring
of the peak excess pressure the valve is mounted onto the BE shock tube and is
exposed to the respective standard blast wave. The peak excess pressure is sampled
from the pressure transducer by a storage digital oscilloscope and transmitted
to the computer. |
| a)
Definitions |
| The impulse (
I ) is the integral of the penetrating pressure / time gradient during the closing
time of the valve. This is probably the most important indicator regarding the
quality of a valve. |
| The following drawing illustrates
a typical impulse measurement graph |
| b)
Passing criteria |
| Both the
Israeli and the Swiss Regulations allow an impulse of max. 150 Pa x s for all
kids of valves. BE Valves with Prefilter (1 and 3 bar) are tested to the
above-listed criteria. |
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| c)
Test procedure |
| The Impulse
( I ) is calculated from the penetrating pressure measured behing the valve and
the closing time. For measuring the penetrating pressure and the closing
time, the valves is exposed in the shock tube to the applicable standard blast
waves. Using very fast pressure-sensors the closing time and the pressure
are transmitted through the storage oscilloscope to the computer for calculation. |
| a) Definitions |
| Leakage is the air-volume that passes a
valve that is being closed by a blast wave. The leakage is measured in m³/h
or in % of the nominal airflow. |
| The following graph describes
the typical leakage of a Blast Valve with Prefilter |
| b)
Passing criteria |
| The Israeli
and Swiss Regulations allow a leakage of 100% for all valves, i.e. the air-volume
that may pass the valve during closing is equal to the valve's nominal airflow.
BE Valves with Prefilter (1 and 3 bar) are tested to the above-listed criteria. |
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| c) Test
procedure |
| After exposure
to standard blast wave the valve is closed. The pressure drop and the time during
which this pressure drop occurs is measured. Using these two values the leakage
is calculated. |
| a)
Definitions |
| To protect the
shelter occupants from polluted air the prefilter has to arrest most of the incoming
dust. In filtration mode the prefilter protects the absolute filter from
clogging. The prefilter's arrestance is verified by the dust feeding test. |
| b)
Passing criteria |
| The Israeli
and Swiss Regulations demand, in accordance with ASHRAE-Standard 52.1 that: -
For every 100 m³/h airflow 20g ASHRAE Synthetic test dust has to be fed.
- The dust must be fed at a rate of approx. 70 mg/m³ airflow. - The arrestance
must be EU 3 (80 - 90%) according to EUROVENT 4/5 The BE Blast Valve with
Prefilter (1 and 3 bar) are tested to the above-listed criteria. |
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| c) Test
procedure |
| The ASHRAE-dust
is loaded with a dust-feeder according to ASHRAE 52.1. The arrestance of the prefilter
is calculated by weighing it before and after the dust loading procedure. Afterwards
"Measuring of the Pressure drop" (Paragraph 1) is repeated. |
| a) Definitions |
| The valve has been designed to withstand
all expected shocks and vibrations in a shelter. After withstanding a shock, there
must not be any failure in operation. |
| b) Passing criteria |
|
Israeli Regulations for 3 bar valves: max. velocity: 1.5
m/s max. acceleration: 60 m/s²=6
g number of shocks: 9 Swiss Regulations
for 1 bar valves: max. velocity: 0.63
m/s max. acceleration: 63 m/s²=6.3
g number of shocks: 6 |
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| c) Test procedure |
| The valve is mounted onto a shock-test
machine in a position to simulate its typical mounting position in a shelter and
is tested under the above-mentioned conditions. No effects on proper operation
may appear. In addition as an alternative test the valve is exposed to vibrations
of 10 g for a duration of 60 sec. No signs of damage may appear on the valve. |
| a) Definitions |
| The coating must protect the valve sufficiently
against corrosion, so as to ensure perfect functioning after storage for many
years in possibly hot and damp shelters. |
| b) Passing criteria |
|
According to Swiss Regulations the coating of 1 bar valves must have a thickness
of at least 60 µm. The parts that have been treated with surface
coating must not show any signs of corrosion after stroge for a period of 2 weeks
in a salt-water mist (3% NaCI-solution). The cross cut test, according to
ISO 2409, may not exceed class 2. |
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| c) Test procedure |
|
The BE valves are first phosphatized (1 µm) and then are protected
with a 90 µm Polyester-Epoxy coating. No signs of corrosion
may appear after storage of 2 weeks in a salt-water mist. (A 5% NaCI-solution
is used to simulate coastal environment.) The cross cut test is performed according
to ISO 2409. |
| a)
Definitions |
| The valves may
not be affected in their operation by thermal radiation. |
| b) Passing criteria |
|
According to Swiss Regulations all valves must be designed to withstand thermal
waves of 200ºC with a duration of 5 sec. According to Israeli Regulations
the valves have to withstand a thermal test at 100ºC for a duration of 10
min. |
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| c)
Test procedure |
| The valve
is placed for 10 min. into an oven at a temperature of 100ºC and then for
10 sec. at 200ºC. No signs of damage may appear upon it. |
- Aging Test for all polymer
parts - Swell tests in water for all plastic materials - Hardness tests
of the Polymer springs at different temperatures - Real field test with explosives |
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