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TEST PROCEDURES |
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All BE Blast Valves are subjected to extensive testing during development,
manufacturing and assembly, in order to ensure superior quality. The following
report is a summary of the basic performance test each valve has to withstand.
for additional data contact your supplier. The BE Performance Tests are
executed in the factory's modern test laboratories as well as by the Standards
Institution of Israel. The BE Performance Tests are based on the Israeli
and Swiss Standards as minimum requirements and in many cases exceed them. Beside
the tests described herein, there are numerous other specific performance tests,
in the scope of ensuring proper function of the valves in all extreme conditions. The
following tests are the most important test procedures, named "The Basic
set" and include: 1. Pressure drop 2. Shut-off pressure
3. Closing-airflow 4. Blast Wave Durability 5. Closing time 6. Peak
excess pressure 7. Impulse 8. Leakage 9. Shock Durability 10.
Coating 11. Thermal Resistivity In the following pages we will present
the test procedures and methods of measuring the "Basic set", according
to the following scheme. Each test procedure contains the following subparagraphs: a)
Definitions - Background information on the necessity of the test
- Analysis of measurement and units b) Passing criteria - Required
values supported by different National Standard Institutions (Israeli / Swiss
Standard Institutions, DIN, ISO, etc.). - BE applicable passing criteria for
each test. c) Test procedure - Test description - Test data |
| a) Definitions |
| The BE-Blast Valves are designed to create
a very low pressure drop, in order to ensure high system efficiency. A low pressure
drop is especially important in manual operation. The pressure drop is measured
in Pa. |
| b)
Passing criteria |
| Israeli
Standard accepts a 200 Pa pressure drop for the 3 bar valve. Swiss Standard
accepts a 150 Pa pressure drop for the 1bar valve. BE Blast Valves with
Prefilter are tested according to the Israeli and Swiss Regulations. |
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| c) Test
procedure |
| The airflow through
the valve is measured by precise Venturi-Tubes and the differential pressure on
the valve by wall pressure tapping manometers according to ISO 5167-1. |
| a)
Definitions |
| The shut-off
pressure is the differential pressure (measured on the valve) at which the valve
closes when overpressure or underpressure slowly increases. The shut-off pressure
must be low enough to protect the shelter population from being harmed by the
blast waves. It also should be high enough to keep the valve open while the ventilator
is working. The shut-off pressure is measured in Pa. |
| b)
Passing criteria |
| Israeli
regulations for 3 bar valves: Shut-off pressure for overpressure and underpressure:
Pschl < 10 kPa Swiss regulations for 1 bar valves:
Shut-off pressure for overpressure and underpressure: Pschl
< 10 kPa BE Blast Valves are tested for shut-off pressure at overpressure
and underpressure: Pschl < 10 kPa |
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| c) Test procedure |
| The shut-off pressure is measured in the
normal flow direction and also in the reverse flow direction. The measurement
is according to ISO 5167-1. |
| a)
Definitions |
| The closing-airflow
is the maximum permitted airflow which causes the valve to close. The closing-airflow
is measured in m³/h. |
| b) Passing criteria |
|
According to Israeli and Swiss regulations the 3 bar valve must close at max.
400% of the nominal airflow. According to Swiss regulations the 1 bar valve must
close at maximum 300% of the nominal airflow. BE 3 bar and 1 bar valves
are checked to the corresponding regulation. |
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| c) Test procedure |
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The airflow is measured with Venturi-tubes, according to ISO 5167-1. |
| Measurement
Equipment |
| The following drawing
presents the principle of the BE shock tube |
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Pressure tube LR Shock tube MR Measuring tube X Diaphtagms K Tested
object (Valve) 1 High pressure nitrogen tank 2 Pressure gauge 3...6
Pressure transducer 7...8 Digital indicator with Max-Hold-Function 10
Computer 11 X-Y Plotter |
| Typical 1 bar blast wave
used for durability test |
|
Typical 3 bar blast wave used for durability test |
| a)
Definitions |
| In order to protect
the shelter-residents effectively from blast waves resulting from explosions,
the valve must withstand several consecutive blast waves. |
| b) Passing criteria |
|
Israeli Regulations: The valve must withstand 4 blast waves at the side-on
pressure of 3 bar. After these 4 blast waves the valve and the prefilter should
not show any damage which may affect its proper function. Swiss Regulations:
The valve and the prefilter must withstand 4 blast waves at the side-on pressure
of 1 bar, without causing damage that would affect its function. The pressure
drop on the valve should not change by more than 20%. BE Blast Valves with
Prefilter are exposed to 6 standard blast waves (2 extra). |
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| c) Test procedure |
| The valve is mounted on the BE shock tube
and is exposed to the blast waves. Usually the pressure drop has changed 3 - 5
% after the 6 blast waves. The pressure drop is measured according to ISO
5167-1. |
| a)
Definitions |
| The closing time
(ts) is the time the valve takes to close under the influence
of a blast-wave. The closing time has to be as short as possible in order to fully
protect the shelter-occupants and all the equipment. The closing time (ts)
is measured from the moment the blast wave begins till the amplitude's firts zero
crossing. The closing time is measured in ms. |
| The following drawing illustrates
a typical closing time graph |
| b)
Passing criteria |
| Israeli
Regulations: Less than 4 ms for 3 bar valves Swiss Regulations: Less
than 4 ms for 1 bar valves The closing time of the blast valve has to be
measured without the prefilter BE Valves (1 and 3 bar) are tested to the
above-listed vriteria. |
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| c)
Test procedure |
| The blast
valve is mounted without the prefilter on the BE shock tube. For measuring the
valve is exposed with a standard blast wave. The fast pressure transducers
transmit the closing time to the stroge digital scope and to the computer. |
| a)
Definitions |
| The peak excess
pressure (Psp) is the maximum pressure measured behind the valve during its closing
aciton. The peak excess pressure is measured in kPa or bar. 100 kPa
= 1 bar |
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The following drawing illustrates a typical 3 bar valve peak
excess pressure graph |
| b)
Passing criteria |
| For the
3 bar valve the peak excess pressure may reach 2.0 bar, according to Israeli Regulation. For
the 1 bar valve the peak excess pressure may reach 1.0 bar, according to Swiss
Regulation. For pressure peak measurement the blast valve has to be measured
without the Prefilter. BE Blast Valves (1 and 3 bar) are tested to the above-listed
criteria. |
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| c)
Test procedure |
| For measuring
of the peak excess pressure the valve is mounted onto the BE shock tube and is
exposed to the respective standard blast wave. The peak excess pressure is sampled
from the pressure transducer by a storage digital oscilloscope and transmitted
to the computer. |
| a)
Definitions |
| The impulse (
I ) is the integral of the penetrating pressure / time gradient during the closing
time of the valve. This is probably the most important indicator regarding the
quality of a valve. The impulse is shown in Pa x s or bar x ms. 100 Pa x
s = 100 Ns/m² = 1 bar x ms |
| The following drawing illustrates
a typical impulse measurement graph |
| b)
Passing criteria |
| Both the
Israeli and the Swiss Regulations allow an impulse of max. 150 Pa x s for all
kids of valves. BE Valves (1 and 3 bar) are tested to the above-listed criteria.
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| c)
Test procedure |
| The Impulse
( I ) is calculated from the penetrating pressure measured behing the valve and
the closing time. For measuring the penetrating pressure and the closing
time, the valves is exposed in the shock tube to the applicable standard blast
waves. Using very fast pressure-sensors the closing time and the pressure
are transmitted through the storage oscilloscope to the computer for calculation. |
| a) Definitions |
| Leakage is the air-volume that passes a
valve that is being closed by a blast wave. The leakage is measured in m³/h
or in % of the nominal airflow. |
| The following graph describes
the typical leakage of a Blast Valve |
| b)
Passing criteria |
| The Israeli
and Swiss Regulations allow a leakage of 100% for all valves, i.e. the air-volume
that may pass the valve during closing is equal to the valve's nominal airflow.
BE Valves with Prefilter (1 and 3 bar) are tested to the above-listed criteria. |
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| c) Test
procedure |
| After exposure
to standard blast wave the valve is closed. The pressure drop and the time during
which this pressure drop occurs is measured. Using these two values the leakage
is calculated. |
| a)
Definitions |
| The valve has
been designed to withstand all expected shocks and vibrations in a shelter. After
withstanding a shock, there must not be any failure in operation. |
| b)
Passing criteria |
| Israeli
Regulations for 3 bar valves: max. velocity: 1.5
m/s max. acceleration: 60 m/s²=6
g number of shocks: 9 Swiss Regulations
for 1 bar valves: max. velocity: 0.63
m/s max. acceleration: 63 m/s²=6.3
g number of shocks: 6 |
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| c) Test procedure |
| The valve is mounted onto a shock-test
machine in a position to simulate its typical mounting position in a shelter and
is tested under the above-mentioned conditions. No effects on proper operation
may appear. In addition as an alternative test the valve is exposed to vibrations
of 10 g for a duration of 60 sec. No signs of damage may appear on the valve. |
| a) Definitions |
| The coating must protect the valve sufficiently
against corrosion, so as to ensure perfect functioning after storage for many
years in possibly hot and damp shelters. |
| b) Passing criteria |
|
According to Swiss Regulations the coating of 1 bar valves must have a thickness
of at least 60 µm. The parts that have been treated with surface
coating must not show any signs of corrosion after stroge for a period of 2 weeks
in a salt-water mist (3% NaCI-solution). The cross cut test, according to
ISO 2409, may not exceed class 2. |
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| c) Test procedure |
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The BE valves are first phosphatized (1 µm) and then are protected
with a 90 µm Polyester-Epoxy coating. No signs of corrosion
may appear after storage of 2 weeks in a salt-water mist. (A 5% NaCI-solution
is used to simulate coastal environment.) The cross cut test is performed according
to ISO 2409. |
| a)
Definitions |
| The valves may
not be affected in their operation by thermal radiation. |
| b) Passing criteria |
|
According to Swiss Regulations all valves must be designed to withstand thermal
waves of 200ºC with a duration of 5 sec. According to Israeli Regulations
the valves have to withstand a thermal test at 100ºC for a duration of 10
min. |
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| c)
Test procedure |
| The valve
is placed for 10 min. into an oven at a temperature of 100ºC and then for
10 sec. at 200ºC. No signs of damage may appear upon it. |
- Aging Test for all polymer
parts - Swell tests in water for all plastic materials - Hardness tests
of the Polymer springs at different temperatures - Real field test with explosives |
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